2nd Gen Ram HVAC Repair Kit (1994-2002) | Blend Door USA

Is your 2nd Gen Ram's heat or A/C failing due to broken HVAC doors? This complete rebuild kit from Blend Door USA eliminates every weak plastic component from your HVAC box — replacing them with solid aluminum. A permanent fix, not a patch.

Fits:

• 1994–2001 Dodge Ram 1500
• 1994–2002 Dodge Ram 2500 & 3500

Kit Includes:

• Solid aluminum Recirculation Door (re-uses OEM steel arm)
• Solid aluminum Panel Door
• Solid aluminum Defrost/Floor Door
• Solid aluminum Blend Door Driver (re-uses OEM metal blend door)
• New improved foam for the steel blend door
• New improved foam to seal HVAC box

How it works:

• The OEM blend door is metal and rarely breaks — but its plastic driver fails. This kit replaces the driver with a solid aluminum unit while keeping your original metal door.
• The OEM recirculation door is plastic but has a metal arm — this kit replaces the plastic door with solid aluminum while re-using the OEM steel arm.

Why replace your HVAC doors?

• Heat or A/C stuck at one setting
• Clicking or grinding noise from behind the dash
• Airflow mode not changing (floor, dash, defrost)

Solid aluminum. Manufactured in Michigan. Lifetime guarantee. Direct fit — no modifications required.